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模具加工中心

通过研发进行创新

模具加工中心

KST 的模具加工中心配备了种类齐全的高质量数控机床，包括数控线切割机、数控内圆磨床以及二维和三维坐标测量机。 这些先进的数控机床从德国、瑞士、日本和美国的知名制造商处进口，以其卓越的可靠性、稳定性、精确性和性能而著称。

美亚柏科拥有 50 多名熟练工程师和 12 个完全集成的 ASRS。

此外，我们的模具加工中心拥有约 50 名熟练的技术人员和工程师。 为了提高运营效率，我们采用了 12 套完全集成的自动存储和检索系统 (AS/RS)，这使我们能够有效地管理超过 4,000 个模具、30,000 多个库存项目和成品的大量库存。

MPC 设计能力

在 KST，我们采用了多种业界认可的软件，包括 AUTOCAD、Pro-Engineer、Uni-Graphic 和 ABAQUS。 这些 CAD/CAM 工程和产品生命周期管理软件在提高我们的设计能力、加强我们的制造流程以及支持产品开发和生命周期管理方面发挥了关键作用。

凭借近 50 年的模具设计经验，KST 在产品开发方面积累了丰富的专业知识。 我们的产品组合令人印象深刻，包括约 30,000 种产品和 4,000 多套模具，对此我们深感自豪。 无论您是需要现有设计的帮助，还是希望合作开发新设计，KST 都是您理想的工程设计和制造合作伙伴。

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我们提供制造塑料、硅橡胶、液体硅橡胶注塑模具所需的技术和工程服务。 我们为来自许多不同垂直行业的客户生产产品，包括汽车、照明、医疗、农业、航空电子行业。

查看KST产品

模具加工中心的特点和优势

我们拥有经验丰富的工程师、工艺和最先进的设备，随时准备与您合作开发您的设计。

利用我们的资源增强您的制造业务
全套数控机床
质量管理流程和认证标准实验室
安全环保的生产工艺和设备

冲压模具和注塑模具加工中心

Step 1

Mold Design

TWNCCAD, Alphacam

  1. After the Customer provides 3D Data of the product, KST designs the mold according to required material characteristics and production requirements.
  2. A injection mold is usually composed of two halves, the fixed cavity side, and the moving core side. The core side slides open and close.
  3. While designing the mold, we will use Alphacam CAD/CAM software to simulate the process and validate mold design.

Step 2

Mold Scheduling & Dispatch

ERP / Automated Storage Retrieval System (ASRS)

  1. Production Management receives and registers the design drawing.
  2. ERP system provides estimate, projects delivery schedule and assigns barcode identification
  3. Provides Input-output processing operation control

Step 3

CNC Machine Center (MC)

Kafo VMC-850

Injection Mold

  1. Order 3rd Party Steel Blocks for cavity and core main inserts
  2. Use a milling machine to mark the position of screw holes and cooling lines
    Drill through holes for cooling lines
  3. Block the end of through-holes with aluminum plugs to form cooling loops
  4. Cut off residual aluminum

Stamping Mold

Step 4

CNC In-hole Grinding

GE Fanuc Series 16i-M, Hauser S45 Jig Grinder

CNC machining of the core and cavity insert can take several hours each.

Step 5

CNC Wire Cutting EDM

TWNCAD, Agie Cut200, Seibu M500S

We use wire EDM machines to cut through holes for ejectors. The precise ejector can go through holes to ensure accurate sizing thus avoiding flash issues during the injection molding process.

Step 6

CNC Optical Grinding & Forming

Waida PGX-2500SP

This SPG-X standard profile optical grinder offers improved ease of operation and visibility. The projector is manufactured under rigorous quality control to deliver visibility and reassuring support. The new standard-equipped LED transmitted illumination provides clear projections. Meets various grinding needs due to a wide range of optional equipment available

Step 7

CNC 3D forming – Electrode Making

Vertical Milling & Boring Machining Center AV-70S

  1. Complex shapes in steel can not be achieved by CNC milling. Instead, this can be achieved using Electrical Discharge Machine (EDM). The electrodes are important to the EDM process.
  2. We use CNC machines to cut the copper blocks which can take several hours to achieve the specified shape.
  3. The quantity of electrodes required is determined by the complexity of the mold. For instance, hundreds of electrodes are required for some molds.
  4. Each piece is individually CNC machined, and subsequently deburred

Step 8

CNC Die-sinking EDM

Mitsibushi EA8PV Die-sinking EDM

Material is eroded from the material workpiece by means of a pulse discharge between electrodes and steel insert submerged in water.  The electrode and steel insert are close to each other but never touch.

Step 9

Plane Grinding

Emery paper, wet stone, and ultrasound are used to polish and remove EDM and CNC process imperfections and provide a uniform finish of the cavity and core/die form.

Step 10

Precision Coordinate Measuring Machine (CMM)

Zeiss Prismo

Our accuracy lab provides high-speed scanning and maximum precision and follows ISO quality standards entirely. Our coordinate measuring machines measure with uncertainty as low as 0.9+L/350 μm. Computer Aided Accuracy (CAA) corrects all dynamic influences on the machine to optimize precision even during high-speed scanning with tolerances of one micrometer or less.

Step 11

Mold Assembly

When all parts of the mold are primed and ready, they are assembled, completing the injection/die-sinking mold manufacturing process.

Step 12

Mold Trial & Testing

Place the mold into the plastic injection machine and setup proper parameters, and produce the trial run product for quality assurance & testing.