https://ksterminals.com/wp-content/uploads/Mold-Processing-Center-page-01.jpg

模具加工中心

通過研發實現創新

模具加工中心

KST的模具加工中心配備了全面的高品質數控機床，包括數控線切割機，數控內圓磨床以及2D和3D座標測量機。 這些最先進的數控機床從德國、瑞士、日本和美國的知名製造商進口，以其卓越的可靠性、穩定性、精度和性能而聞名。

MPC 擁有 50 多名熟練的工程師和 12 個完全整合的 ASRS

此外，我們的模具加工中心擁有約50名熟練的技術人員和工程師。 為了提高我們的運營效率，我們實施了12個完全集成的 自動存儲和檢索系統 （AS/RS），這使我們能夠有效管理超過4,000個模具和30,000多個庫存專案和成品的大量庫存。

MPC 設計能力

在KST，我們採用各種行業認可的軟體，包括AUTOCAD，Pro-Engineer，Uni-Graphic和ABAQUS。 這些 CAD/CAM 工程和產品生命週期管理軟體在增強我們的設計能力、加強我們的製造流程以及支援產品開發和生命週期管理方面發揮著關鍵作用。

KST擁有近50年的模具設計經驗，在產品開發方面積累了豐富的專業知識。 我們引以為豪的是令人印象深刻的產品群組，包括大約30,000種產品和4,000多套模具。 無論您是需要現有設計的幫助，還是希望合作開發新設計，KST都是您理想的工程和製造合作夥伴。

https://ksterminals.com/wp-content/uploads/mold-automatic-storage-retrieval-system.jpg

我們提供製造塑膠，矽橡膠，液體矽橡膠注塑模具所需的技術和工程服務。 我們為許多不同垂直行業的客戶生產產品，包括汽車、照明、醫療、農業、航空電子行業。

查看KST產品

模具加工中心的特點和優勢

我們擁有經驗豐富的工程師、工藝和最先進的設備，等待與您合作開發您的設計。

利用我們的資源增強您的製造業務
數控機床的全讚美
品質管理流程和認證標準實驗室
安全和環保的製造工藝和設備

衝壓模具和注塑模具加工中心

Step 1

Mold Design

TWNCCAD, Alphacam

  1. After the Customer provides 3D Data of the product, KST designs the mold according to required material characteristics and production requirements.
  2. A injection mold is usually composed of two halves, the fixed cavity side, and the moving core side. The core side slides open and close.
  3. While designing the mold, we will use Alphacam CAD/CAM software to simulate the process and validate mold design.

Step 2

Mold Scheduling & Dispatch

ERP / Automated Storage Retrieval System (ASRS)

  1. Production Management receives and registers the design drawing.
  2. ERP system provides estimate, projects delivery schedule and assigns barcode identification
  3. Provides Input-output processing operation control

Step 3

CNC Machine Center (MC)

Kafo VMC-850

Injection Mold

  1. Order 3rd Party Steel Blocks for cavity and core main inserts
  2. Use a milling machine to mark the position of screw holes and cooling lines
    Drill through holes for cooling lines
  3. Block the end of through-holes with aluminum plugs to form cooling loops
  4. Cut off residual aluminum

Stamping Mold

Step 4

CNC In-hole Grinding

GE Fanuc Series 16i-M, Hauser S45 Jig Grinder

CNC machining of the core and cavity insert can take several hours each.

Step 5

CNC Wire Cutting EDM

TWNCAD, Agie Cut200, Seibu M500S

We use wire EDM machines to cut through holes for ejectors. The precise ejector can go through holes to ensure accurate sizing thus avoiding flash issues during the injection molding process.

Step 6

CNC Optical Grinding & Forming

Waida PGX-2500SP

This SPG-X standard profile optical grinder offers improved ease of operation and visibility. The projector is manufactured under rigorous quality control to deliver visibility and reassuring support. The new standard-equipped LED transmitted illumination provides clear projections. Meets various grinding needs due to a wide range of optional equipment available

Step 7

CNC 3D forming – Electrode Making

Vertical Milling & Boring Machining Center AV-70S

  1. Complex shapes in steel can not be achieved by CNC milling. Instead, this can be achieved using Electrical Discharge Machine (EDM). The electrodes are important to the EDM process.
  2. We use CNC machines to cut the copper blocks which can take several hours to achieve the specified shape.
  3. The quantity of electrodes required is determined by the complexity of the mold. For instance, hundreds of electrodes are required for some molds.
  4. Each piece is individually CNC machined, and subsequently deburred

Step 8

CNC Die-sinking EDM

Mitsibushi EA8PV Die-sinking EDM

Material is eroded from the material workpiece by means of a pulse discharge between electrodes and steel insert submerged in water.  The electrode and steel insert are close to each other but never touch.

Step 9

Plane Grinding

Emery paper, wet stone, and ultrasound are used to polish and remove EDM and CNC process imperfections and provide a uniform finish of the cavity and core/die form.

Step 10

Precision Coordinate Measuring Machine (CMM)

Zeiss Prismo

Our accuracy lab provides high-speed scanning and maximum precision and follows ISO quality standards entirely. Our coordinate measuring machines measure with uncertainty as low as 0.9+L/350 μm. Computer Aided Accuracy (CAA) corrects all dynamic influences on the machine to optimize precision even during high-speed scanning with tolerances of one micrometer or less.

Step 11

Mold Assembly

When all parts of the mold are primed and ready, they are assembled, completing the injection/die-sinking mold manufacturing process.

Step 12

Mold Trial & Testing

Place the mold into the plastic injection machine and setup proper parameters, and produce the trial run product for quality assurance & testing.